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LevelLoad Optimizing Network
Digital Twin

Bridging the Gap Between Supply Plans and Operations

Using advanced AI and patented techniques, LevelLoad transforms supply plans into a seamless, 30-day, network-wide, capacity-balanced deployment strategy. It determines the optimal number of trucks on each lane daily to:

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How it Works

Optimizing the Supply Plan with LevelLoad

While most planning teams focus on the next few days, LevelLoad provides 30-day visibility, identifying demand spikes in advance. It proactively accelerates stock deployment when needed while delaying less urgent shipments, ensuring a smooth workload that aligns with carrier capacity and site capabilities.

Data Integration

LevelLoad consolidates data from otherwise independent systems—Planning, ERP, TMS, and WMS—to make informed decisions. It leverages everything from forecasts to space availability.

Using this data, LevelLoad creates an optimized schedule for every lane over the next 30 days, balancing warehouse space, site throughput, and carrier capacity to ensure smooth operations.

In most large companies, replenishment happens in full truckload quantities, so LevelLoad’s Digital Twin mirrors this reality. Each prioritized shipment is a full truckload, optimized with AI-driven load building to ensure the most critical products ship first. Example: The most needed products are on the first load.

Because every decision is interconnected, LevelLoad optimizes the entire network simultaneously. Reducing shipments to one site could lead to overflow at another, requiring a careful balance across all locations.

Instead of locking in fixed replenishment orders with carriers too early, LevelLoad creates flexible orders in the ERP using temporary “dummy” codes. As the shipment date approaches, these codes are replaced with real-time demand-driven allocations, ensuring the right products ship at the right time.

AutoO2, the optimizing load builder,  just before shipping, replaces “dummy” codes with the highest-priority products. Because demand shifts over time, this close to ship time adjustment ensures trucks are filled with what is needed most, improving on-time, in-full (OTIF) performance and minimizing costly inefficiencies.

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Discover your savings with LevelLoad

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My Calculated ROI

Annual savings on shipping cost with LevelLoad*

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Features Customers Love

Client Results

LevelLoad Results

Savings

Millions

typically around 4% of replenishment freight costs

OTIF

Significantly Improved

First Tender Acceptance

90%

Volatility Reduction

60%

Decrease

Frequently Asked Questions

How long does it take to implement LevelLoad?

Implementation is typically completed within 120 days. Get started!

Yes, it integrates with Planning, ERP, TMS, and WMS systems. Learn how.

It’s ideal for retail, High-volume consumer goods, food and beverage, and healthcare industries. Explore case studies.

Absolutely. LevelLoad helps reduce CO2 emissions and aligns with sustainability goals. Learn how.

Most clients see ROI within 4 months, significant cost savings and efficiency gains. 

Resource Library

The Role of Digital Twins in Modern Supply Chain Optimization

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Freight Management: How to Get Your Preferred Carrier

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The Impact of AI on Reducing CO₂ Emissions in Transportation Planning

Learn More

Close the Gap Between Planning and Operations

See how LevelLoad can cut costs, improve efficiency, and streamline your shipments.

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